As promised, drilling the legs.
Tools I used
Leg off cuts
Tape measure
Pencil
Centre punch
Drill & bits
Jigsaw & a suitable blade
Files,1 round and 1 flat
I used my leg off cuts as templates and marked out what needed to be drilled. Dead easy and the only bits of advice I can give are:
Double check that you are using the correct off cut when measuring and marking out your new leg as you really don't want to drill out the right leg out only to discover you used the left leg as the template.
Double check that the template is the correct way up.
Finally measure twice cut once.
If you do those 3 things then any potential fubars should be avoided.
Sorry I forgot to take a picture of it all marked out and only realised when almost all the drilling had been done so this is the best I could do
I used a centre punch to mark the metal, if you don't have one then improvise, use a sturdy screw or something similar to make an indentation in the metal. If you do that your bit should not wander. I used a small drill bit to make a pilot hole and the used a step bit to widen the holes, I only used that as it was the first suitable bit I found when digging through my tool boxes. As the holes are 'pill' shaped I drilled holes at either side of the 'pill' and finally I used a couple of files to join the holes and neaten things up.
I know it looks like it, but I haven't effed this up honestly (there is a hole already in the legs, but annoyingly it's location is not quite where you need it be)
For the rectangular holes I drilled a hole in each of the 4 corners and then I used a jigsaw to cut out the shape then I used a file to smooth off the edges. if you don't have a jigsaw the you could always chain drill it.
Use the hoof as a template and drill out the 2 holes.
I have read people use bolts & a self tapping screw to fix the hoof when chopped. A bolt would need a flat and very shallow head for it to sit correctly so alternatively I could chop a suitable bolt, thread the hole and add a bit of epoxy for good measure. I've not done this yet as I need to respray the hoof's and I haven't picked up the paint yet so that will be my next job but I'll let you know which method I end up doing.
One down one to go
I did exactly the same with the other leg but before I had neatened everything up on the second leg I partly reassembled the cab just so I could double check everything was positioned and sitting correctly.
Roughly drilled leg (checking positioning)
Control panel bucket sitting fine
Everything looks ok
So I disassembled the bit of cab I had put back together and I neatened the second leg up.
I'll post some piccys of the hoof's when I respray them and fix them to the leg