I've been working on this on and off for the past week or so and I finally got my router back from repair yesterday so I have been able to finish it
Okay, this is the stock HOT-2005 panel with the mounts for JLFs:
I designed some adapter plates for them and I knew some of the bolts would foul on the JLF mount so I milled some recesses for clearance:
This is the top of the stock LS-32. As you can see the mounting plate screws in from on top:
Because the LS-32s over lap the JLF mounting holes it wasn't possible to fix the mounting plates in the same way as it wouldn't be possible to screw the plates to the JLF mounts afterwards. The idea I came up with was to screw the LS-32s body to the mounting plate from the other side which meant I could fix the mounting plates first and then attach the LS-32s to that.
I opened up the screw holes to 4.5mm and counter sunk them from the other side so that some M4x16 countersunk screws would sit flush. They need to sit flush as the microswitches sit on this surface.
These are the adapter plates I made. The top holes are drilled and countersunk for M4x6 bolts and the other four holes were drilled and tapped M4.
I used 3mm acrylic as the M4 countersunk heads are 3mm deep. If I had used material any thinner then I wouldn't have been able to sink the heads fully. I didn't want to go any thicker as I wanted to keep the mounting depth to a minimum.
Then is was just a case off assembling everything. First the mounting plates were fitted:
Then the LS-32 body with the modified holes/bolts:
Then the rest of the LS-32 was built up as normal:
Although I had kept the mounting depth to a minimum, the increased thickness of the mounting plate as well as the mounting style meant that the joystick will sit 6mm lower. To bring it back up to stock height I made some M6 6mm washers that sit on top of the joystick thread to raise the ball top.
There is only about 3.5mm of thread left but its more than enough to secure the balls in place. I could have made some new shafts that were 6mm longer but this was easier and the result is the same.
All done, I can fit the NNC art now
